Portable handheld laser welding machines are advanced tools designed for precise welding across various industries. These machines use a high-energy laser beam, which is transmitted through an optical fiber. The beam is then converted into parallel light using a collimating lens and focused on the weldable metal parts, generating heat to bond them together.

These portable laser welders are easy to maneuver and operate with a handheld laser welding gun, making them suitable for metal joint connections both indoors and outdoors. Their user-friendly design caters to both beginners and professionals.

Their flexibility allows for non-contact welding of challenging components. The manual laser beam welder can effectively separate spectrum by time and energy, enabling the creation of multiple simultaneous welds. Compared to traditional MIG, TIG, and electric welders, this technology provides superior precision in welding.

Vantagens da máquina de solda a laser portátil:

Oferece várias opções de potência de laser (1500W, 2000W, 3000W) para diferentes profundidades de penetração.

Portátil e fácil de operar, o que o torna ideal para projetos de soldagem em ambientes internos e externos.

Velocidades de soldagem rápidas - de 2 a 10 vezes mais rápidas do que as dos soldadores MMA, TIG e MIG tradicionais.

Produz costuras soldadas retas e uniformes que são lisas e limpas, com penetração profunda e conicidade mínima, eliminando a necessidade de polimento e economizando tempo e custos.

Cria juntas metálicas fortes sem deformação e reduz a formação de cicatrizes.

Menor consumo de materiais e energia, contribuindo para uma vida útil mais longa.

Fácil de usar e seguro, com operação ecologicamente correta.

Características da máquina de solda a laser de fibra portátil

Oferece alta densidade de energia do laser com uma área mínima de efeito térmico, reduzindo o risco de deformação e eliminando a necessidade de processamento subsequente extenso.

Gabinete de controle compacto tudo-em-um que inclui o gerador de laser, a fonte de alimentação, o resfriador de água industrial e o controlador - potente e fácil de mover.

Oferece suporte a várias técnicas de soldagem, incluindo soldagem por pontos, pontos, pregos, topo, sobreposição, emenda, borda, pilha, crimpagem e tee.

Os recursos avançados de detecção e proteção garantem uma operação estável a longo prazo, minimizando possíveis perdas e riscos à segurança.

A operação sem contato é livre de estresse, silenciosa e ecologicamente correta, alinhando-se aos padrões de processamento ecológico.

Produz soldas de alta qualidade com um acabamento suave e limpo.

Os recursos de comunicação permitem o monitoramento em tempo real de todos os dados do laser.

Equipado com uma fibra especializada para soldar pequenos pontos de solda.

O feixe de laser de fibra de alta qualidade garante alta eficiência de conversão, resultando em velocidade de processamento rápida, alta proporção e soldas fortes.

Um sistema espectral avançado reduz a perda de energia, garantindo energia laser uniforme em todas as fibras.

Use a transmissão de fibra óptica para soldagem remota e pode se integrar facilmente a bancadas de trabalho automáticas, manipuladores e linhas de montagem, resultando em pontos de luz mais uniformes e juntas de solda esteticamente agradáveis.

Vários sinais de entrada e saída facilitam a produção automatizada e a integração da linha de montagem.

As juntas de solda ecologicamente corretas apresentam resistência e dureza comparáveis ou superiores às do metal de base.

Interface de tela sensível ao toque amigável para configuração e operação simples, com um sistema operacional intuitivo que é fácil de aprender.

Uma variedade de bicos angulares e especificações para bicos de alimentação de arame está disponível para acomodar diferentes requisitos de projetos de soldagem.

O que é uma pistola de soldagem a laser portátil?

A handheld laser welding gun is a portable welder that integrates a laser generator, controller, cooling system, and automatic wire feeder. This versatile tool allows for various welding techniques, including stitch, nail, butt, lap, edge, crimp, and T welding, making it suitable for diverse metal joints. Its flexibility and ease of use enable long-distance and outdoor welding, allowing operators to work on weldable parts at any angle or position, which is ideal for handling complex metal joints.

The construction of the handheld laser welding gun includes a gun body, a cooling chamber, and a protective gas chamber. Its compact and straightforward design makes it easy to operate and transport. It can be easily connected to a cooling medium and a protective gas source, effectively cooling the laser gun and creating a protective gas atmosphere around the working area. This setup ensures reliable weld quality.

BOGONG provide you several brand of laser head for optional, you can see the video below

Portable Laser Welder Applications

Portable laser welders are highly versatile tools capable of welding a wide range of metals and alloys, including stainless steel, carbon steel, brass, copper, aluminum, gold, chromium, silver, titanium, nickel, platinum, rhodium, tantalum, niobium, tungsten, molybdenum, and more. They can handle different combinations of materials, such as welding brass to stainless steel, copper to brass, titanium to molybdenum, titanium to gold, and nickel to copper.

Handheld laser welding machines find applications across various industries, from home use to large-scale manufacturing:

Aviation
Used for engine casings, wing spacers, fuselage skins and ribs, wall panels, and bellows.

Electronic Instruments
Welds integrated circuit leads, picture tube electron guns, all-tantalum capacitors, speed control tubes, and instrument hairsprings.

Machinery
Ideal for precision springs, dot matrix printer parts, metal thin-walled bellows, thermocouples, and electro-hydraulic servo valves.

Steel Metallurgy
Efficient in welding silicon steel sheets with thicknesses from 0.2mm to 8mm and widths from 0.5mm to 1.8mm, including high, medium, and low carbon steel, as well as stainless steel, with welding speeds ranging from 100cm/min to 1000cm/min.

Automotive
Used for welding parts such as roofs, body panels, side frames, chassis, transmission components, gear assemblies, and ignition system parts.

High-Speed Rail
Effective for welding the honeycomb structures of train car bodies.

Shipbuilding
Utilized for working on decks, cabin bulkheads, walls, and flat plate sandwich members.

Medical
Involved in the production of pacemakers and lithium-iodine batteries used in these devices.

Food Industry
Welds food cans, replacing traditional soldering and contact high-frequency welding methods. This process is non-toxic, fast, material-efficient, and produces aesthetically pleasing joints with excellent performance.

Other Applications
Includes welding for gas turbines, heat exchangers, dry cell zinc and copper casings, and components for nuclear reactors.

Laser welding Samples

Laser Welder vs. MMA Welder vs. MIG Welder vs. TIG Welder

MMA Welder (Manual Metal Arc Welder):
Also known as MMAW or SMAW (Shielded Metal Arc Welder), MMA welders tend to produce a lot of weld spatter and have low efficiency when it comes to using filler metal. They require regular removal of slag and frequent rod changes, which slows down the welding process and decreases overall production efficiency. Additionally, this type of welding relies heavily on the skill and experience of the welder.

MIG Welder (Metal Inert Gas Welder):
MIG welders have a high consumption of wire and generate significant heat, which makes it easy to warp or burn through thin metal sheets. For medium-thickness plates, welding often requires creating grooves, leading to rough seams that need to be polished afterward.

TIG Welder (Tungsten Inert Gas Welder):
TIG welders produce shallow penetration and create a wide melting area, making them suitable primarily for thin sheet metals, but they can cause large deformations. If the current is too high, the tungsten electrode can melt and evaporate, and manual wire feeding can be difficult and inefficient.

Handheld Laser Welder:
In contrast, handheld laser welders are eco-friendly and produce clean, smooth welds with deep penetration and high speeds, leading to minimal deformation. This significantly reduces the need for follow-up grinding or polishing, resulting in straight, uniform welds without the need for highly skilled operators.

While MMA, TIG, and MIG welding typically require experienced welders and considerable training, handheld laser welders are user-friendly and straightforward. They come preset with commonly used parameters, and users can customize settings and save preferences, making it easy for beginners to get started after just a few hours of practice.

In terms of speed, traditional MMA, TIG, and MIG welders usually operate at a maximum of 1 centimeter per second, whereas handheld laser welders can reach speeds of 2 to 10 centimeters per second, offering efficiency that is 2 to 10 times greater than that of manual arc welders. These portable laser welders can handle various types of metals, including carbon steel, stainless steel, galvanized steel, aluminum alloys, and brass, achieving weld penetration depths of up to 8mm for steel and 6mm for aluminum or brass.

Embalagem da máquina de solda a laser

**Por que escolher o BOGONG LASER?

A BOGONG é famosa por sua qualidade de equipamentos a laser e serviços de pós-venda. Nossas máquinas são versáteis e fáceis de usar, projetadas com todos os níveis de habilidade em mente. Acima de tudo, priorizamos a satisfação do cliente. Não importa se você é um especialista experiente ou um iniciante, a BOGONG LASER está aqui para ajudá-lo em cada etapa do processo. Confie em nós e em nosso serviço, onde a excelência e a inovação se unem para o seu sucesso.