{"id":9220,"date":"2026-03-19T15:06:43","date_gmt":"2026-03-19T07:06:43","guid":{"rendered":"https:\/\/bogonglaser.com\/?p=9220"},"modified":"2026-03-19T15:54:56","modified_gmt":"2026-03-19T07:54:56","slug":"automated-laser-cutting-in-high-volume-manufacturing","status":"publish","type":"post","link":"https:\/\/bogonglaser.com\/cs\/automated-laser-cutting-in-high-volume-manufacturing\/","title":{"rendered":"Automatizovan\u00e9 laserov\u00e9 \u0159ez\u00e1n\u00ed ve velkos\u00e9riov\u00e9 v\u00fdrob\u011b"},"content":{"rendered":"

\u010c\u00e1st, kterou nikdo ne\u0159ekne nahlas<\/h2>\n\n\n\n

Rychlost prod\u00e1v\u00e1 sama o sob\u011b.<\/p>\n\n\n\n

Ale u\u017e jsem se z\u00fa\u010dastnil dost workshop\u016f, st\u00e1l u dost \u0159ezac\u00edch bun\u011bk a vyslechl si dost v\u00fdrobn\u00edch mana\u017eer\u016f, jak p\u0159\u00edsahaj\u00ed, \u017ee nov\u00fd vl\u00e1knov\u00fd laser \u201cvy\u0159e\u0161\u00ed pr\u016fchodnost\u201d, abych v\u011bd\u011bl, jak tenhle p\u0159\u00edb\u011bh obvykle kon\u010d\u00ed: paprsek je rychl\u00fd, bro\u017eura vypad\u00e1 skv\u011ble, prodejn\u00ed uk\u00e1zka prob\u011bhne hladce, a pak se cel\u00e1 linka za\u010dne pot\u00fdkat s hromadami odpadu, \u0161patn\u00fdm rozlo\u017een\u00edm d\u00edl\u016f, sm\u00ed\u0161en\u00fdmi sou\u010d\u00e1stkami, opo\u017ed\u011bn\u00fdmi dod\u00e1vkami materi\u00e1lu a sva\u0159ovac\u00edmi stanicemi, kter\u00e9 nesta\u010d\u00ed dr\u017eet krok. Po\u0159\u00e1d stejn\u00e1 p\u00edsni\u010dka.<\/p>\n\n\n\n

A o tom to p\u0159ece je, ne?<\/p>\n\n\n\n

Up\u0159\u00edmn\u011b \u0159e\u010deno, domn\u00edv\u00e1m se, \u017ee posedlost trhu\u00a0automatizace laserov\u00e9ho \u0159ez\u00e1n\u00ed<\/strong>\u00a0je z poloviny opr\u00e1vn\u011bn\u00fd a z poloviny jen divadlo. Ano, tlak je skute\u010dn\u00fd. Spole\u010dnost Deloitte uvedla, \u017ee v lednu 2024 \u010dinila zam\u011bstnanost ve zpracovatelsk\u00e9m pr\u016fmyslu v USA t\u00e9m\u011b\u0159 13 milion\u016f, po\u010det v\u00fdrobn\u00edch podnik\u016f vzrostl od 1. \u010dtvrtlet\u00ed 2019 do 2. \u010dtvrtlet\u00ed 2023 o v\u00edce ne\u017e 11% a v\u00fddaje na v\u00fdstavbu ve zpracovatelsk\u00e9m pr\u016fmyslu dos\u00e1hly rekordn\u00ed v\u00fd\u0161e\u00a0$225 miliard<\/strong>\u00a0v lednu 2024, pot\u00e9 co se od \u010dervna 2020 t\u00e9m\u011b\u0159 ztrojn\u00e1sobil. K takov\u00e9mu r\u016fstu nedoch\u00e1z\u00ed proto, \u017ee by tov\u00e1rny fungovaly v klidu a m\u011bly pln\u00fd stav zam\u011bstnanc\u016f. Doch\u00e1z\u00ed k n\u011bmu proto, \u017ee v\u0161ichni se sna\u017e\u00ed, jak mohou. Viz anal\u00fdza v\u00fdrobn\u00edho sektoru spole\u010dnosti Deloitte pro rok 2024.<\/p>\n\n\n\n

Kupuj\u00edc\u00ed tedy zad\u00e1vaj\u00ed v\u00fdrazy jako automatizovan\u00e9 laserov\u00e9 \u0159ez\u00e1n\u00ed<\/strong>, laserov\u00e9 \u0159ez\u00e1n\u00ed ve velk\u00fdch objemech<\/strong>, nebo nejlep\u0161\u00ed automatizace laserov\u00e9ho \u0159ez\u00e1n\u00ed pro s\u00e9riovou v\u00fdrobu<\/strong> proto\u017ee cht\u011bj\u00ed to sam\u00e9, co chce ka\u017ed\u00e1 tov\u00e1rna: vy\u0161\u0161\u00ed v\u00fdkon, m\u00e9n\u011b pracovn\u00edk\u016f u linky, m\u00e9n\u011b zmatk\u016f ve druh\u00e9 sm\u011bn\u011b a m\u00e9n\u011b starost\u00ed, kdy\u017e se jeden dobr\u00fd oper\u00e1tor omluv\u00ed z nemoci. To je pochopiteln\u00e9. Ale tady je ta o\u0161kliv\u00e1 pravda: stroj je m\u00e1lokdy skute\u010dn\u00fdm \u00fazk\u00fdm hrdlem. Jsou j\u00edm p\u0159ed\u00e1vky.<\/p>\n\n\n\n

\"Automatizovan\u00e9
<\/figcaption><\/figure>\n\n\n\n

Co vlastn\u011b znamen\u00e1 automatizace laserov\u00e9ho \u0159ez\u00e1n\u00ed ve v\u00fdrobn\u00edm prost\u0159ed\u00ed<\/h2>\n\n\n\n

Lid\u00e9 mluv\u00ed o automatizace pr\u016fmyslov\u00e9ho laserov\u00e9ho \u0159ez\u00e1n\u00ed<\/strong> Jako by to byla n\u011bjak\u00e1 jednoduch\u00e1 aktualizace, skoro jako p\u0159id\u00e1n\u00ed softwarov\u00e9ho pluginu. Ale nen\u00ed. Je to stohovac\u00ed za\u0159\u00edzen\u00ed. Nakl\u00e1dac\u00ed syst\u00e9m. Vym\u011b\u0148ova\u010d palet. Mo\u017en\u00e1 v\u011b\u017e. Mo\u017en\u00e1 robot. Mo\u017en\u00e1 t\u0159\u00edd\u011bn\u00ed d\u00edl\u016f. Mo\u017en\u00e1 digit\u00e1ln\u00ed pl\u00e1nov\u00e1n\u00ed. Mo\u017en\u00e1 nic z toho ve skute\u010dnosti nekomunikuje s ERP tak, jak sl\u00edbil integr\u00e1tor (a ano, to se st\u00e1v\u00e1 \u010dast\u011bji, ne\u017e prodejci p\u0159izn\u00e1vaj\u00ed).<\/p>\n\n\n\n

Verze bez vad, jak si ji kupuj\u00edc\u00ed p\u0159edstavuj\u00ed<\/h3>\n\n\n\n

Vlo\u017e\u00edte surov\u00fd plech. Syst\u00e9m provede \u0159ez. D\u00edly se p\u0159esouvaj\u00ed samy.<\/p>\n\n\n\n

Verze, se kter\u00fdmi tov\u00e1rny pracuj\u00ed<\/h3>\n\n\n\n

Ale pak do toho zas\u00e1hne realita v bot\u00e1ch s ocelovou \u0161pi\u010dkou.<\/p>\n\n\n\n

Od dodavatele dorazil pok\u0159iven\u00fd plech. Spot\u0159eba dus\u00edku stoup\u00e1 bez zjevn\u00e9ho d\u016fvodu. N\u011bkdo napl\u00e1noval sestaven\u00ed pro tlou\u0161\u0165ku 3,0 mm, ale skute\u010dn\u00fd materi\u00e1l na v\u00fdrobn\u00ed plo\u0161e m\u00e1 tlou\u0161\u0165ku bl\u00ed\u017ee 2,8 mm. \u00dachyty dr\u017e\u00ed p\u0159\u00edli\u0161 pevn\u011b. Mal\u00e9 d\u00edly se p\u0159evrac\u00ed. Vytahov\u00e1n\u00ed kostry se m\u011bn\u00ed v z\u00e1pas. Vykl\u00e1dac\u00ed robot uchop\u00ed d\u00edly v nespr\u00e1vn\u00e9 orientaci. N\u00e1sledn\u00e9 sva\u0159ov\u00e1n\u00ed pak \u010dek\u00e1 na d\u00e1vku, kter\u00e1 m\u011bla b\u00fdt \u00fadajn\u011b \u201cji\u017e hotov\u00e1\u201d.\u201d<\/p>\n\n\n\n

Proto se na to ned\u00edv\u00e1m automatizace \u0159ez\u00e1n\u00ed vl\u00e1knov\u00fdm laserem<\/strong> jako pouh\u00fd n\u00e1kup stroje. Beru to jako probl\u00e9m \u0159\u00edzen\u00ed toku, ke kter\u00e9mu je p\u0159ipojen drah\u00fd hardware.<\/p>\n\n\n\n

A nejde tu jen o st\u00ed\u017enosti z v\u00fdrobn\u00ed haly. Nejnov\u011bj\u0161\u00ed \u00fadaje spole\u010dnosti Rockwell Automation o inteligentn\u00ed v\u00fdrob\u011b ukazuj\u00ed, \u017ee\u00a056%<\/strong>\u00a0\u0159ada v\u00fdrobc\u016f zav\u00e1d\u00ed pilotn\u00ed projekty v oblasti inteligentn\u00ed v\u00fdroby,\u00a020%<\/strong>\u00a0ji ji\u017e ve velk\u00e9m m\u011b\u0159\u00edtku vyu\u017e\u00edvaj\u00ed a\u00a095%<\/strong>\u00a0bu\u010f ji\u017e investovaly, nebo pl\u00e1nuj\u00ed do p\u011bti let investovat do AI\/ML, generativn\u00ed AI nebo kauz\u00e1ln\u00ed AI. P\u0159e\u010dt\u011bte si Rockwellovu zpr\u00e1vu \u201eState of Smart Manufacturing\u201c. Z toho mi vypl\u00fdv\u00e1 jedna jednoduch\u00e1 v\u011bc: tov\u00e1rny u\u017e nekupuj\u00ed jen rychlej\u0161\u00ed za\u0159\u00edzen\u00ed. Sna\u017e\u00ed se propojit pracovn\u00ed s\u00edlu, software, provozuschopnost, pl\u00e1nov\u00e1n\u00ed a rozhodov\u00e1n\u00ed do jednoho funk\u010dn\u00edho syst\u00e9mu. To je \u00fapln\u011b jin\u00e1 liga.<\/p>\n\n\n\n

\"Automatizovan\u00e9
<\/figcaption><\/figure>\n\n\n\n

Kde je n\u00e1vratnost investic skute\u010dn\u00e1 a kde si lid\u00e9 l\u017eou do kapsy<\/h2>\n\n\n\n

A tady to za\u010d\u00edn\u00e1 b\u00fdt nep\u0159\u00edjemn\u00e9.<\/p>\n\n\n\n

Proto\u017ee odb\u011bratel\u00e9 miluj\u00ed rychlost p\u0159i pln\u00e9m v\u00fdkonu. Miluj\u00ed kilowatty. Miluj\u00ed ty atraktivn\u00ed grafy maxim\u00e1ln\u00ed rychlosti. Budou se hodinu h\u00e1dat o specifikac\u00edch rezon\u00e1tor\u016f a pak str\u00e1v\u00ed mo\u017en\u00e1 dv\u011b minuty p\u0159em\u00fd\u0161len\u00edm o pr\u00e1ci p\u0159i vykl\u00e1dce, manipulaci se zbytky materi\u00e1lu nebo o tom, co se stane, kdy\u017e se d\u00edly dostanou do dal\u0161\u00edho procesu v nespr\u00e1vn\u00e9m po\u0159ad\u00ed. To je obr\u00e1cen\u011b.<\/p>\n\n\n\n

Z m\u00e9 zku\u0161enosti vypl\u00fdv\u00e1, \u017ee v\u011bt\u0161ina zlep\u0161en\u00ed v \u0159ez\u00e1n\u00ed laserem ve v\u00fdrob\u011b<\/strong> Nepoch\u00e1zej\u00ed ze snahy u\u0161et\u0159it je\u0161t\u011b p\u00e1r sekund v \u0159ezac\u00edm cyklu. Poch\u00e1zej\u00ed ze sn\u00ed\u017een\u00ed po\u010dtu pracovn\u00edch \u00fakon\u016f. M\u00e9n\u011b v\u00fdm\u011bn plech\u016f. M\u00e9n\u011b zbyte\u010dn\u00e9ho je\u017ed\u011bn\u00ed s vysokozdvi\u017en\u00fdm voz\u00edkem. M\u00e9n\u011b sm\u00ed\u0161en\u00fdch \u0161ar\u017e\u00ed. M\u00e9n\u011b p\u0159ezna\u010dov\u00e1n\u00ed. M\u00e9n\u011b dohl\u00ed\u017een\u00ed na obsluhu. M\u00e9n\u011b nesmysln\u00fdch ot\u00e1zek typu \u201cKam se ten d\u00edl pod\u011bl?\u201d.<\/p>\n\n\n\n

Konkr\u00e9tn\u00ed p\u0159\u00edklad? P\u0159\u00edpadov\u00e1 studie spole\u010dnosti WKW North America od firmy FANUC. Spole\u010dnost WKW, dodavatel automobilov\u00e9ho pr\u016fmyslu prvn\u00ed \u00farovn\u011b, zavedla pln\u011b automatizovan\u00fd robotick\u00fd syst\u00e9m pro \u0159ez\u00e1n\u00ed laserem a zaznamenala\u00a0Sn\u00ed\u017een\u00ed celkov\u00fdch v\u00fdrobn\u00edch n\u00e1klad\u016f o 50%<\/strong>, m\u00e9n\u011b pracovn\u00edk\u016f pot\u0159ebn\u00fdch pro nakl\u00e1dku, vykl\u00e1dku a p\u0159epravu, p\u0159esnost a\u017e\u00a0\u00b150 \u00b5m<\/strong>, a doby cyklu ji\u017e od\u00a026 sekund na jeden d\u00edl<\/strong>, s v\u00fdstupem nad\u00a01 000 kus\u016f za 8hodinovou sm\u011bnu<\/strong>. To nen\u00ed jen marketingov\u00e1 fr\u00e1ze. Takhle vypad\u00e1 automatizace, kdy\u017e je rodina d\u00edl\u016f standardizovan\u00e1 a n\u00e1vrh v\u00fdrobn\u00ed bu\u0148ky nen\u00ed nedota\u017een\u00fd.<\/p>\n\n\n\n

P\u0159esto \u2013 a tady se projevuje m\u016fj subjektivn\u00ed n\u00e1zor \u2013 si mysl\u00edm, \u017ee p\u0159\u00edli\u0161 mnoho st\u0159edn\u011b velk\u00fdch v\u00fdrobc\u016f kop\u00edruje tuto logiku, ani\u017e by p\u0159evzali discipl\u00ednu, kter\u00e1 za n\u00ed stoj\u00ed.<\/p>\n\n\n\n

Neztr\u00e1cej\u00ed mar\u017ei proto, \u017ee by laserov\u00e1 hlava byla \u201cp\u0159\u00edli\u0161 pomal\u00e1\u201d. Ztr\u00e1cej\u00ed mar\u017ei proto, \u017ee jejich d\u00edlna st\u00e1le funguje na z\u00e1klad\u011b \u201etradi\u010dn\u00edch znalost\u00ed\u201c, nep\u0159esn\u00e9ho pl\u00e1nov\u00e1n\u00ed, n\u00e1hodn\u00e9ho uspo\u0159\u00e1d\u00e1n\u00ed d\u00edl\u016f a postup\u016f p\u0159i vykl\u00e1d\u00e1n\u00ed, kter\u00e9 z\u00e1vis\u00ed na jedin\u00e9m zku\u0161en\u00e9m oper\u00e1torovi, jen\u017e v\u00ed, kter\u00e9 uspo\u0159\u00e1d\u00e1n\u00ed d\u00edl\u016f lze uvolnit a kter\u00e9 se prom\u011bn\u00ed v hromadu \u0161rotov\u00fdch konfet. Takov\u00e1 je realita v d\u00edln\u011b.<\/p>\n\n\n\n

Co obvykle vede k nejrychlej\u0161\u00edmu r\u016fstu<\/h3>\n\n\n\n
Automatiza\u010dn\u00ed vrstva<\/th>Co tato oprava \u0159e\u0161\u00ed<\/th>Co kupuj\u00edc\u00edm \u010dasto unik\u00e1<\/th><\/tr><\/thead>
Automatick\u00e9 nakl\u00e1d\u00e1n\u00ed\/v\u00fdm\u011bna palet<\/td>Doba ne\u010dinnosti stroje<\/td>Kol\u00eds\u00e1n\u00ed kvality materi\u00e1lu st\u00e1le naru\u0161uje konzistenci<\/td><\/tr>
Skladov\u00e1n\u00ed ve v\u011b\u017ei<\/td>Lep\u0161\u00ed dostupnost plech\u016f<\/td>Nespr\u00e1vn\u00e9 \u00fadaje v ERP syst\u00e9mu \u010din\u00ed \u201corganizovan\u00e9\u201d skladov\u00e1n\u00ed zbyte\u010dn\u00fdm<\/td><\/tr>
T\u0159\u00edd\u011bn\u00ed\/vykl\u00e1d\u00e1n\u00ed d\u00edl\u016f<\/td>M\u00e9n\u011b pr\u00e1ce, m\u00e9n\u011b omyl\u016f<\/td>S mal\u00fdmi a hork\u00fdmi sou\u010d\u00e1stkami je t\u0159eba i nad\u00e1le zach\u00e1zet s n\u00e1le\u017eitou opatrnost\u00ed<\/td><\/tr>
Integrace syst\u00e9mu Nesting s MES<\/td>Lep\u0161\u00ed vyu\u017eit\u00ed plechu a pl\u00e1nov\u00e1n\u00ed v\u00fdroby<\/td>\u00dadaje o odstra\u0148ov\u00e1n\u00ed odpadu vedou k rychlej\u0161\u00edmu hromad\u011bn\u00ed odpadu<\/td><\/tr>
Robotick\u00fd p\u0159esun ke sva\u0159ov\u00e1n\u00ed\/\u010di\u0161t\u011bn\u00ed<\/td>Lep\u0161\u00ed v\u00fdm\u011bna mezi bu\u0148kami<\/td>Doba taktu na v\u00fdstupu mus\u00ed odpov\u00eddat v\u00fdkonu \u0159ez\u00e1n\u00ed<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Ten st\u016fl vypad\u00e1 jednodu\u0161e. J\u00e1 v\u00edm. Ale tov\u00e1rny ka\u017ed\u00fd den zanedb\u00e1vaj\u00ed z\u00e1kladn\u00ed v\u011bci a pak z toho vin\u00ed stroj.<\/p>\n\n\n\n

S\u00e9riov\u00e1 v\u00fdroba neodpou\u0161t\u00ed nedokonal\u00e9 p\u0159ed\u00e1n\u00ed<\/h2>\n\n\n\n

\u00dazk\u00e1 m\u00edsta se posouvaj\u00ed.<\/p>\n\n\n\n

Pr\u00e1v\u011b to kupuj\u00edc\u00ed nesn\u00e1\u0161ej\u00ed, proto\u017ee to znamen\u00e1, \u017ee \u0159ezac\u00ed jednotka m\u016f\u017ee fungovat p\u0159esn\u011b tak, jak bylo sl\u00edbeno p\u0159i prodeji, a p\u0159esto tov\u00e1rna nedosahuje po\u017eadovan\u00e9 mar\u017ee. Rychl\u00fd laser se slab\u00fdm n\u00e1sledn\u00fdm tokem v\u00fdroby je prost\u011b velmi \u00fa\u010dinn\u00fdm zp\u016fsobem, jak vytv\u00e1\u0159et nedokon\u010denou v\u00fdrobu.<\/p>\n\n\n\n

A pr\u00e1v\u011b proto se st\u00e1le vrac\u00edm k t\u00e9matu discipl\u00edny p\u0159i p\u0159ed\u00e1v\u00e1n\u00ed pr\u00e1ce. Spole\u010dnost TRUMPF v b\u0159eznu 2024 uvedla, \u017ee \u0159ez\u00e1n\u00ed trubek laserem st\u00e1le vy\u017eaduje zna\u010dnou m\u00edru zapojen\u00ed obsluhy, zejm\u00e9na u velk\u00fdch a neskladn\u00fdch d\u00edl\u016f, a p\u0159edstavila automatizovan\u00fd vykl\u00e1dac\u00ed syst\u00e9m pro sv\u00e9 stroje TruLaser Tube \u0159ady 5000 a 7000 ur\u010den\u00e9 pro st\u0159edn\u00ed a velkoobjemovou v\u00fdrobu. P\u0159e\u010dt\u011bte si ozn\u00e1men\u00ed spole\u010dnosti TRUMPF Tube 2024.<\/p>\n\n\n\n

Co m\u011b zaujalo, nebyl jen dopravn\u00edk. Bylo to digit\u00e1ln\u00ed p\u0159ed\u00e1v\u00e1n\u00ed. Proto\u017ee o to p\u0159ece jde, ne? Nejde jen o to, vy\u0159\u00edznout d\u00edl, ale dostat ten spr\u00e1vn\u00fd d\u00edl ve spr\u00e1vn\u00e9 orientaci ve spr\u00e1vn\u00fd \u010das do dal\u0161\u00edho kroku, ani\u017e by \u00faspory pohltila ru\u010dn\u00ed dokon\u010dovac\u00ed pr\u00e1ce.<\/p>\n\n\n\n

Tak\u017ee ano, kdy\u017e se m\u011b lid\u00e9 ptaj\u00ed na automatizovan\u00e9 laserov\u00e9 v\u00fdrobn\u00ed syst\u00e9my<\/strong>, p\u0159enesu tuto diskusi do sousedn\u00edch proces\u016f, a\u0165 se jim to l\u00edb\u00ed, nebo ne. Pokud dal\u0161\u00ed f\u00e1ze ve va\u0161em v\u00fdrobn\u00edm \u0159et\u011bzci zahrnuje spojov\u00e1n\u00ed, opravy nebo dodate\u010dn\u00e9 \u00fapravy po \u0159ez\u00e1n\u00ed, pak za\u0159\u00edzen\u00ed jako p\u0159enosn\u00e9 ru\u010dn\u00ed laserov\u00e9 sva\u0159ovac\u00ed syst\u00e9my<\/a>, miniaturn\u00ed laserov\u00e9 sva\u0159ovac\u00ed stroje s polohov\u00e1n\u00edm pomoc\u00ed CCD<\/a>, nebo za\u0159\u00edzen\u00ed pro pulzn\u00ed laserov\u00e9 \u010di\u0161t\u011bn\u00ed ur\u010den\u00e9 k povrchov\u00e9 \u00faprav\u011b p\u0159ed sva\u0159ov\u00e1n\u00edm a po zpracov\u00e1n\u00ed<\/a> najednou se st\u00e1v\u00e1 sou\u010d\u00e1st\u00ed t\u00e9\u017ee diskuse o propustnosti. A kdy\u017e oper\u00e1to\u0159i pot\u0159ebuj\u00ed mobilitu mezi bu\u0148kami \u2013 skute\u010dn\u00e9 z\u00e1vody, skute\u010dn\u00e1 omezen\u00ed \u2013 pod\u00edval bych se tak\u00e9 na laserov\u00e9 \u010distic\u00ed stroje s kole\u010dkov\u00fdm podvozkem<\/a>.<\/p>\n\n\n\n

Pro\u010d? Proto\u017ee \u017e\u00e1dn\u00fd z\u00e1kazn\u00edk neplat\u00ed nav\u00edc jen proto, \u017ee vy\u0159ez\u00e1v\u00e1te polotovary rychleji. Plat\u00ed za hotov\u00e9 d\u00edly, hotov\u00e9 sestavy, hotov\u00e9 z\u00e1silky. To je velk\u00fd rozd\u00edl.<\/p>\n\n\n\n

\"Automatizovan\u00e9
<\/figcaption><\/figure>\n\n\n\n

Probl\u00e9m bezpe\u010dnosti a dodr\u017eov\u00e1n\u00ed p\u0159edpis\u016f, kter\u00fd kupuj\u00edc\u00ed podce\u0148uj\u00ed<\/h2>\n\n\n\n

Tato \u010d\u00e1st se p\u0159ehl\u00ed\u017e\u00ed.<\/p>\n\n\n\n

Obvykle dokud se n\u011bco nepokaz\u00ed.<\/p>\n\n\n\n

Automatizovan\u00e9 \u0159ezac\u00ed bu\u0148ky v\u0161ak nejsou pouh\u00fdmi v\u00fdrobn\u00edmi n\u00e1stroji. Jsou to bezpe\u010dnostn\u00ed syst\u00e9my, kter\u00e9 tyto v\u00fdrobn\u00ed n\u00e1stroje obklopuj\u00ed. Organizace OSHA uv\u00e1d\u00ed, \u017ee rizika spojen\u00e1 s laserem spadaj\u00ed pod konkr\u00e9tn\u00ed normy pro obecn\u00fd pr\u016fmysl, a ve sv\u00e9 technick\u00e9 p\u0159\u00edru\u010dce uv\u00e1d\u00ed, \u017ee\u00a0T\u0159\u00edda IV<\/strong>\u00a0Lasery p\u0159edstavuj\u00ed nebezpe\u010d\u00ed p\u0159i p\u0159\u00edm\u00e9m i rozpt\u00fdlen\u00e9m pohledu, mohou zp\u016fsobit po\u017e\u00e1r nebo poran\u011bn\u00ed k\u016f\u017ee a vy\u017eaduj\u00ed zaveden\u00ed p\u0159\u00edsn\u00fdch bezpe\u010dnostn\u00edch opat\u0159en\u00ed. Prostudujte si str\u00e1nku OSHA v\u011bnovanou norm\u00e1m pro lasery a technickou p\u0159\u00edru\u010dku OSHA o nebezpe\u010d\u00edch spojen\u00fdch s lasery.<\/p>\n\n\n\n

A up\u0159\u00edmn\u011b \u0159e\u010deno, nemysl\u00edm si, \u017ee by to dostatek kupuj\u00edc\u00edch spr\u00e1vn\u011b zohled\u0148ovalo.<\/p>\n\n\n\n

Do rozpo\u010dtu zapo\u010d\u00edt\u00e1vaj\u00ed zdroj, chladic\u00ed jednotku, automatiza\u010dn\u00ed modul, mo\u017en\u00e1 chladic\u00ed v\u011b\u017e, mo\u017en\u00e1 i instalaci. Pak se tv\u00e1\u0159\u00ed p\u0159ekvapen\u011b, kdy\u017e se jako skute\u010dn\u00e1 n\u00e1kladov\u00e1 centra objev\u00ed bezpe\u010dnostn\u00ed opat\u0159en\u00ed, blokovac\u00ed za\u0159\u00edzen\u00ed, ods\u00e1v\u00e1n\u00ed v\u00fdpar\u016f, rozestupy v uspo\u0159\u00e1d\u00e1n\u00ed, vypracov\u00e1n\u00ed standardn\u00edch opera\u010dn\u00edch postup\u016f (SOP), \u0161kolen\u00ed a dodr\u017eov\u00e1n\u00ed z\u00e1sad uzamyk\u00e1n\u00ed. Ale to nejsou \u017e\u00e1dn\u00e9 \u201cdodate\u010dn\u00e9 n\u00e1klady\u201d. Je to sou\u010d\u00e1st syst\u00e9mu. V\u017edycky to tak bylo.<\/p>\n\n\n\n

Tady je ta o\u0161kliv\u00e1 pravda: manu\u00e1ln\u011b provozovan\u00e9 obchody selh\u00e1vaj\u00ed s velk\u00fdm rozruchem. Automatizovan\u00e9 obchody mohou selhat nen\u00e1padn\u011b \u2013 a ve velk\u00e9m m\u011b\u0159\u00edtku.<\/p>\n\n\n\n

Na co bych se zeptal p\u0159ed n\u00e1kupem \u201cnejlep\u0161\u00edho automatizovan\u00e9ho laserov\u00e9ho \u0159ezac\u00edho syst\u00e9mu pro s\u00e9riovou v\u00fdrobu\u201d<\/h2>\n\n\n\n

Ne ty ot\u00e1zky jako v autosalonu.<\/p>\n\n\n\n

Ty opravdov\u00e9.<\/p>\n\n\n\n

Zeptejte se nejprve na toto<\/h3>\n\n\n\n

Kolik pracovn\u00edch operac\u00ed se v sou\u010dasn\u00e9 dob\u011b prov\u00e1d\u00ed na ka\u017edou sou\u010d\u00e1st, od surov\u00e9ho plechu a\u017e po hotovou sestavu?<\/p>\n\n\n\n

Jak\u00fd procentn\u00ed pod\u00edl sou\u010dasn\u00e9 pracovn\u00ed \u010dinnosti p\u0159ipad\u00e1 na \u0159ez\u00e1n\u00ed a jak\u00fd na p\u0159esun, t\u0159\u00edd\u011bn\u00ed, ozna\u010dov\u00e1n\u00ed, \u010dek\u00e1n\u00ed a opravy?<\/p>\n\n\n\n

Dok\u00e1\u017ee v\u00e1\u0161 ERP, MES nebo software pro rozvrhov\u00e1n\u00ed pos\u00edlat p\u0159esn\u00e9 \u00fadaje o zak\u00e1zk\u00e1ch v ka\u017ed\u00e9 sm\u011bn\u011b?<\/p>\n\n\n\n

Co se d\u011bje s vy\u0159azen\u00fdmi kostrami, sm\u00ed\u0161en\u00fdmi hn\u00edzdy, hork\u00fdmi d\u00edly a nal\u00e9hav\u00fdmi p\u0159estavbami?<\/p>\n\n\n\n

Je spot\u0159eba dus\u00edku modelov\u00e1na na z\u00e1klad\u011b va\u0161eho skute\u010dn\u00e9ho pracovn\u00edho cyklu, nebo na z\u00e1klad\u011b nere\u00e1ln\u00fdch hodnot z prodejn\u00edch prezentac\u00ed?<\/p>\n\n\n\n

Dok\u00e1\u017eou n\u00e1sledn\u00e9 procesy \u2013 sva\u0159ov\u00e1n\u00ed, \u010di\u0161t\u011bn\u00ed a kontrola \u2013 pojmout nov\u00fd objem v\u00fdroby, ani\u017e by to vyvolalo chaos?<\/p>\n\n\n\n

Pokud jsou tyto odpov\u011bdi neur\u010dit\u00e9, v\u00e1\u0161 projekt je\u0161t\u011b nen\u00ed p\u0159ipraven. Ne proto, \u017ee by automatizace byla \u0161patn\u00fdm krokem. Ale proto, \u017ee va\u0161e v\u00fdchoz\u00ed podm\u00ednky jsou nejasn\u00e9, a nejasn\u00e9 v\u00fdchoz\u00ed podm\u00ednky vedou k n\u00e1kladn\u00fdm chyb\u00e1m.<\/p>\n\n\n\n

Nej\u010dast\u011bj\u0161\u00ed dotazy<\/h2>\n\n\n\n

Je automatizovan\u00e9 laserov\u00e9 \u0159ez\u00e1n\u00ed v\u017edy nejlevn\u011bj\u0161\u00ed variantou?<\/h3>\n\n\n\n

Automatizovan\u00e9 laserov\u00e9 \u0159ez\u00e1n\u00ed nen\u00ed v\u017edy nejlevn\u011bj\u0161\u00ed variantou, proto\u017ee investi\u010dn\u00ed n\u00e1klady, integrace softwaru, spot\u0159eba plynu, \u00fadr\u017eba, bezpe\u010dnostn\u00ed opat\u0159en\u00ed a \u00fazk\u00e1 m\u00edsta v navazuj\u00edc\u00edch procesech mohou p\u0159ev\u00e1\u017eit \u00faspory na mzdov\u00fdch n\u00e1kladech, pokud jsou velikosti s\u00e9ri\u00ed nestabiln\u00ed nebo je trasov\u00e1n\u00ed d\u00edl\u016f \u0161patn\u011b navr\u017eeno.<\/p>\n\n\n\n

Ne, ne automaticky. Vid\u011bl jsem bu\u0148ky, kter\u00e9 v n\u00e1vrhu vypadaly skv\u011ble, ale pak m\u011bly pot\u00ed\u017ee s n\u00e1vratnost\u00ed investice, proto\u017ee se v\u00fdrobn\u00ed mix p\u0159\u00edli\u0161 \u010dasto m\u011bnil, logika vykl\u00e1dky byla nedostate\u010dn\u00e1 nebo navazuj\u00edc\u00ed operace nedok\u00e1zaly zpracovat dan\u00fd objem.<\/p>\n\n\n\n

Jak lze ve v\u00fdrob\u011b automatizovat laserov\u00e9 \u0159ez\u00e1n\u00ed, ani\u017e by t\u00edm vznikla nov\u00e1 \u00fazk\u00e1 m\u00edsta?<\/h3>\n\n\n\n

Automatizace laserov\u00e9ho \u0159ez\u00e1n\u00ed ve v\u00fdrob\u011b bez vytv\u00e1\u0159en\u00ed nov\u00fdch \u00fazk\u00fdch m\u00edst vy\u017eaduje vyv\u00e1\u017een\u00ed rychlosti \u0159ez\u00e1n\u00ed s p\u0159\u00edpravou materi\u00e1lu, t\u0159\u00edd\u011bn\u00edm p\u0159i vykl\u00e1dce, sva\u0159ov\u00e1n\u00edm, \u010di\u0161t\u011bn\u00edm, kontrolou a tokem dat tak, aby ka\u017ed\u00fd n\u00e1sledn\u00fd proces mohl zvl\u00e1dnout stejnou taktovou frekvenci, jakou vytv\u00e1\u0159\u00ed laserov\u00e1 bu\u0148ka.<\/p>\n\n\n\n

V tom spo\u010d\u00edv\u00e1 cel\u00e9 kouzlo. Nejde jen o rychlej\u0161\u00ed \u0159ez\u00e1n\u00ed, ale o vyv\u00e1\u017een\u00fd pr\u016fb\u011bh procesu. Pokud va\u0161e \u0159ezac\u00ed bu\u0148ka zdvojn\u00e1sob\u00ed v\u00fdkon, ale p\u0159\u00edprava pro sva\u0159ov\u00e1n\u00ed, odjehlov\u00e1n\u00ed nebo kontrola st\u00e1le prob\u00edhaj\u00ed jako ru\u010dn\u00ed pr\u00e1ce, probl\u00e9m jste nevy\u0159e\u0161ili. Pouze jste ho p\u0159esunuli jinam.<\/p>\n\n\n\n

Jsou automatizovan\u00e9 syst\u00e9my pro \u0159ez\u00e1n\u00ed vl\u00e1knov\u00fdm laserem pro s\u00e9riovou v\u00fdrobu lep\u0161\u00ed ne\u017e za\u0159\u00edzen\u00ed vyu\u017e\u00edvaj\u00edc\u00ed CO\u2082?<\/h3>\n\n\n\n

Automatizovan\u00e9 syst\u00e9my pro \u0159ez\u00e1n\u00ed vl\u00e1knov\u00fdm laserem jsou \u010dasto vhodn\u011bj\u0161\u00ed pro s\u00e9riovou v\u00fdrobu kov\u016f, proto\u017ee obvykle umo\u017e\u0148uj\u00ed rychlej\u0161\u00ed zpracov\u00e1n\u00ed mnoha druh\u016f tenk\u00fdch a\u017e st\u0159edn\u011b siln\u00fdch kov\u016f, lep\u0161\u00ed integraci s modern\u00edmi \u0159\u00eddic\u00edmi syst\u00e9my a hlad\u0161\u00ed provoz v d\u00edln\u00e1ch, kde je kladen d\u016fraz na opakovatelnost, provozuschopnost a snadn\u011bj\u0161\u00ed automatizaci v okol\u00ed \u0159ezac\u00ed bu\u0148ky.<\/p>\n\n\n\n

Obvykle ano. Ale to, zda je to \u201clep\u0161\u00ed\u201d, z\u00e1vis\u00ed na slo\u017een\u00ed materi\u00e1lu, rozsahu tlou\u0161\u0165ky, o\u010dek\u00e1van\u00e9 kvalit\u011b hran, n\u00e1kladech na pomocn\u00fd plyn a na tom, jak opakuj\u00edc\u00ed se je v\u00fdrobn\u00ed pl\u00e1n ve skute\u010dnosti. Kontext je d\u016fle\u017eit\u011bj\u0161\u00ed ne\u017e argumenty fanou\u0161k\u016f.<\/p>\n\n\n\n

V\u00e1\u0161 dal\u0161\u00ed krok<\/h2>\n\n\n\n

Nejprve si ten sen nekupujte.<\/p>\n\n\n\n

Nejprve si zmapujte cel\u00fd pracovn\u00ed postup \u2013 p\u0159\u00edjem surov\u00fdch plech\u016f, p\u0159\u00edpravu, rozvr\u017een\u00ed, nakl\u00e1dku, dobu sva\u0159ov\u00e1n\u00ed, vykl\u00e1dku, t\u0159\u00edd\u011bn\u00ed, sva\u0159ov\u00e1n\u00ed, \u010di\u0161t\u011bn\u00ed, kontrolu, balen\u00ed. Pot\u00e9 hledejte \u00faniky pen\u011bz. Ne ty \u201ehezk\u00e9\u201c \u00faniky. Ty skute\u010dn\u00e9.<\/p>\n\n\n\n

Proto\u017ee pokud va\u0161e nejv\u011bt\u0161\u00ed ztr\u00e1ty pramen\u00ed z po\u010dtu pracovn\u00edch \u00fakon\u016f, nestabiln\u00edho toku a p\u0159\u00edli\u0161n\u00e9 z\u00e1vislosti na ru\u010dn\u00ed manipulaci, pak automatizace laserov\u00e9ho \u0159ez\u00e1n\u00ed<\/strong> m\u016f\u017ee b\u00fdt p\u0159esn\u011b t\u00edm spr\u00e1vn\u00fdm krokem. Pokud je v\u0161ak va\u0161\u00edm v\u011bt\u0161\u00edm probl\u00e9mem nekvalitn\u00ed data o zak\u00e1zk\u00e1ch, \u0161patn\u00e9 pl\u00e1nov\u00e1n\u00ed, nedostate\u010dn\u00e1 kontrola d\u00e1vek nebo \u00fazk\u00e1 m\u00edsta v navazuj\u00edc\u00edch procesech, pak v\u00e1m rychlej\u0161\u00ed \u0159ezac\u00ed bu\u0148ka nepom\u016f\u017ee. Jen to bude vypadat, \u017ee ve v\u00fdrobn\u011b je ru\u0161no, zat\u00edmco mar\u017ee budou d\u00e1l klesat.<\/p>\n\n\n\n

To zn\u00ed dost p\u0159\u00edmo. Dob\u0159e.<\/p>\n\n\n\n

A pokud budujete \u0161ir\u0161\u00ed pracovn\u00ed postup v oblasti zpracov\u00e1n\u00ed kov\u016f, doporu\u010duji prov\u011b\u0159it podp\u016frn\u00e9 procesy hned te\u010f \u2013 ne a\u017e pozd\u011bji \u2013, v\u010detn\u011b ru\u010dn\u00ed laserov\u00e9 sva\u0159ovac\u00ed za\u0159\u00edzen\u00ed<\/a>, Miniaturn\u00ed sva\u0159ovac\u00ed syst\u00e9my \u0159\u00edzen\u00e9 technologi\u00ed CCD<\/a>a mo\u017enosti pr\u016fmyslov\u00e9ho laserov\u00e9ho \u010di\u0161t\u011bn\u00ed<\/a>. P\u0159i velkoobjemov\u00e9 v\u00fdrob\u011b obvykle nezv\u00edt\u011bz\u00ed ten z\u00e1vod, kter\u00fd m\u00e1 nejok\u00e1zalej\u0161\u00ed stroj. Je to ten z\u00e1vod, kde jsou p\u0159ed\u00e1vky rutinn\u00ed, takt je re\u00e1ln\u00fd a nikdo nemus\u00ed v 19:40 \u201czachra\u0148ovat linku\u201d hrdinsk\u00fdmi \u010diny.<\/p>","protected":false},"excerpt":{"rendered":"

Automatick\u00e9 laserov\u00e9 \u0159ez\u00e1n\u00ed prod\u00e1v\u00e1 rychlost. Ve skute\u010dn\u00fdch tov\u00e1rn\u00e1ch je rychlost snadnou z\u00e1le\u017eitost\u00ed. T\u011b\u017e\u0161\u00ed je udr\u017eet v pohybu plechy, vy\u0161kolit obsluhu, rozt\u0159\u00eddit d\u00edly a zabr\u00e1nit tomu, aby se navazuj\u00edc\u00ed sva\u0159ov\u00e1n\u00ed nebo \u010di\u0161t\u011bn\u00ed stalo skute\u010dn\u00fdm \u00fazk\u00fdm m\u00edstem.<\/p>","protected":false},"author":1,"featured_media":9222,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_gspb_post_css":"","footnotes":""},"categories":[156],"tags":[296,299,297,298,274,300],"class_list":["post-9220","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-laser-cutting-machine-for-application-blog","tag-automated-laser-cutting","tag-fiber-laser-cutting-automation","tag-high-volume-laser-cutting","tag-industrial-laser-cutting-automation","tag-laser-cutting-automation","tag-laser-cutting-in-manufacturing"],"blocksy_meta":{"styles_descriptor":{"styles":{"desktop":"","tablet":"","mobile":""},"google_fonts":[],"version":7}},"_links":{"self":[{"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/posts\/9220","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/comments?post=9220"}],"version-history":[{"count":2,"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/posts\/9220\/revisions"}],"predecessor-version":[{"id":9225,"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/posts\/9220\/revisions\/9225"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/media\/9222"}],"wp:attachment":[{"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/media?parent=9220"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/categories?post=9220"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/bogonglaser.com\/cs\/wp-json\/wp\/v2\/tags?post=9220"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}